Case Studies

PumpSmart Application: Offshore Seawater Pumping

PumpSmart Application: Offshore Seawater Pumping

Controlling flow in a variable head seawater pumping system.

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PumpSmart Application: Process Water – Dust Suppression

PumpSmart Application: Process Water – Dust Suppression

Ore exporter sharply reduces maintenance costs of multi-pump system.

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PumpSmart Application: Process Water Supply

PumpSmart Application: Process Water Supply

Ore exporter improves pressure stability and safety of multi-pump system.

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Custom Hydraulic & Mechanical Upgrade Transforms Refinery Reliability

Custom Hydraulic & Mechanical Upgrade Transforms Refinery Reliability

A large crude oil refinery in the UK approached PRO Services for a solution to a longstanding problem with existing non-Goulds Pumps’ OEM OH2 style re-boiler pumps, which had been identified as bad actors with a history of high vibrations, flow issues and frequent seal failures. The replacement pumps had to fit within their current site footprint and use their existing motors to minimize costs.

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Custom Replacement Pump Improves Oil Refinery Capacity

Custom Replacement Pump Improves Oil Refinery Capacity

A refinery located in Oklahoma, USA requested that the PRO Services’ Aftermarket team review a capacity constrain they had with an obsolete pump which was installed the 1950’s. The pump was too small for today’s operations and it was no longer able to meet the new process requirements.

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Hydraulic Re-design Removes Bottlenecks for Feed Pump in Paper Mill

Hydraulic Re-design Removes Bottlenecks for Feed Pump in Paper Mill

A leading global provider of fiber-based products was experiencing excessive cavitation and low flow with one of its overhung end suction pumps.

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Intelligent Monitoring Delivers Real-Time Pump Performance Data

Intelligent Monitoring Delivers Real-Time Pump Performance Data

An energy efficiency and reliability study helped one plant save $1 million annually by avoiding downtime.

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Russian Oil & Gas Operation Increases Efficiency

Russian Oil & Gas Operation Increases Efficiency

ITT Goulds Pumps increases efficiency in one of the world’s largest oil and gas operations, based in Russia

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Refinery slashes repair costs and reduces chance-of-failure incidents

Refinery slashes repair costs and reduces chance-of-failure incidents

Refinery slashes repair costs and reduces chance-of-failure incidents

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Power Company Standardizes on ProSmart

Power Company Standardizes on ProSmart

Published in September 2009 edition of POWER ENGINEERING Magazine - It is widely agreed that the avoidance of one unplanned outage will pay for a continuous monitoring system.  An unplanned outage will result in lost revenues that are non recoverable and the timing of an outage could impact the supply of power to customers. 

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Car Shredder Monitoring

Car Shredder Monitoring

A major recycling company in Michigan installed ITT's ProSmart condition monitoring system to improve life-cycle cost and predictive maintenance on its massive car shredder.

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Pump Thrust Bearing Failure Cause Identified

Pump Thrust Bearing Failure Cause Identified

The mystery of unexplained thrust bearing failures on a large between bearings pump was solved with the help of ProSmart.

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Steel Mill Avoids a Costly Failure

Steel Mill Avoids a Costly Failure

A large steel mill in the US Midwest is utilizing ProSmart to continuously monitor two critical elements of their steel making process.    Recently ProSmart identified a major problem on the steel rolling machine. 

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ProActivity SM Specialist Allows Chemical Plant to Prime its Profits

ProActivity SM  Specialist Allows Chemical Plant  to Prime its Profits

$1.3 million saved annually in operating costs for pumps

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High-Tech Fabrication of Hard-to-Get Parts Breathes New Life into Older Pumps

High-Tech Fabrication of Hard-to-Get Parts  Breathes New Life into Older Pumps

While consolidating plants, chemical maker repurposes pumps instead of scrapping them

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Inventory Solution Helps Paper Mill To Stock More Profit, Fewer Parts

Inventory Solution Helps Paper Mill To Stock  More Profit, Fewer Parts

$500,000 in savings across five mills

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Energy Performance Services Helps Paper Mill Reach Potential Energy Savings

Energy Performance Services Helps Paper Mill  Reach Potential Energy Savings

Pump efficiency recommendations saved more than $102,000 per year

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ITT Analysis Helps Texas Refinery Make Pumps A-OK for New API Standards

ITT Analysis Helps Texas Refinery Make  Pumps A-OK for New API Standards

Recommended upgrades lower maintenance costs by 75 percent, emissions by 95 percent

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R&D Engineers Use Experience, Ingenuity to Customize Pumps for Special Needs

R&D Engineers Use Experience, Ingenuity to  Customize Pumps for Special Needs

Gas-separation plant captures energy out of thin air with re-engineered 3196 pump

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Pump Professor Teaches Organizations How To Lower Maintenance Costs

Pump Professor Teaches Organizations How  To Lower Maintenance Costs

Knowledge is power that keeps processes running efficiently for one 15-time customer

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Pipeline Cargo Pumps

A large pipeline company needed a reliable and flexible way to control their cargo pumps.

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